4am Robotics GmbH builds autonomous forklifts for Bavarian car manufacturer with lithium-ion batteries from Allgäu Batterie

Profile

Client:
4am Robotics GmbH

Industry sector:
Intralogistics automation

Project:
Autonomous forklift trucks for Bavarian car manufacturer

Applications

Intermediate charging capability

Autonomous forklift truck

Full service & extended warranty


The challenge

4am Robotics GmbH is an expert in autonomous mobile robots for intralogistics.

4am Robotics GmbH specializes in autonomous forklift trucks, cobots and tugger trains that automate the flow of goods flexibly, safely and always available from end to end and reduce complexity. Existing vehicles are converted to autonomous vehicles in the shortest possible time and equipped with the appropriate software for their tasks.

At the start of the new project for a Bavarian car manufacturer, lithium-ion batteries were required for the vehicles. The company had not previously used lithium-ion batteries in forklift trucks and was therefore looking for a suitable supplier.

A look inside: Lithium-ion battery from Allgäu Batterie

The solution

The company was already familiar with Allgäu Batterie from the lead traction battery sector. When selecting a suitable supplier, it was particularly important to 4am Robotics that they had a German contact and that the safe use of the lithium-ion battery was guaranteed. Another requirement for the product was the connection to the specified charging contacts. Allgäu Batterie was chosen due to its attractive service conditions, fast support and high-quality products, which made the difference to the competition.

A framework agreement for the lithium-ion batteries and ALLtrac Plus chargers was concluded in May 2023. The contract covers the delivery of a total of 200 batteries in three voltage classes (24, 48, 80V) with matching chargers and a full service contract with an extended warranty.

The first batteries were delivered in September 2023 and further batteries can be called up until 2026.

There are already 24 devices with lihtium batteries in the 24 and 48V voltage classes in use. The autonomous forklift trucks perform a wide range of incoming and outgoing goods activities:

  • Unstacking and sorting pallets
  • Supplying production lines
  • Sorting out defective containers

Advantages of lithium-ion batteries & chargers

  • Capacities adapted to the activity enable fleet optimization
  • Intermediate charging capability enables charging during breaks in operations
  • Highest safety standards
  • Lower maintenance than lead-acid technology

Key data

Batteries

  • Battery types: 24, 48, 80V
  • Capacities: 150-840Ah

Chargers

  • ALLtrac Plus
  • Charging current: 150-400A

Service

  • Full service with extended warranty for batteries and chargers


“With Allgäu Batterie, integrating the battery into the vehicle was child’s play. The batteries have been running reliably ever since.”

Sebastian Asbeck, project manager



Your Contact

MAXIMILIAN BÖTSCH

Team lead
Lithium-ion-traction-batteries
Phone +49 8374 44547-42


Success story with 4am Robotics GmbH